Situation: New
Device Variety: wire bending machine
Video clip outgoing-inspection: Supplied
Machinery Check Report: Provided
Advertising Variety: Common Item
Guarantee of main factors: 2 many years
Main Elements: PLC, Engine, Gearbox, Motor, Equipment
Raw Substance: Metal Bar
Materials / Steel Processed: Stainless Steel/copper/aluminium
Power: CNC
Automation: Automatic
Further Companies: Cut To Duration
Yr: 2571
Weight (KG): 1100
Key Selling Points: Multifunctional
Guarantee: 2 years
Applicable Industries: Accommodations, Garment Outlets, Constructing Materials Outlets, Machinery Fix Shops, Production Plant, Foodstuff & Beverage Manufacturing facility, Farms, Cafe, House Use, Retail, Foods Shop, Printing Shops, Construction works , Power & Mining, Foodstuff & Beverage Retailers, Promoting Firm
Showroom Spot: Viet Nam, Brazil, Saudi Arabia, Russia, Malaysia
Wire diameter: 3-ten mm Iron Wire
Inflection size: 750MM
Straightening wheels: Team eighteen(adopts GB Cr12)
Rotate degree: 0°—unlimited
Feeding wheels: 3 groups(GB Cr12, Jetshark 1bb Saltwater Spinning Reel Dk2000-7000 5. 1 Equipment Ratio 10kg Drag Electricity Total Metal Spinning Fishing Reel Hardness up to 58°)
Feeding motor: 5.5Kw
Bending motor: 2.7Kw
Cutter motor: 2Kw
CNC axles: 9 axles
Machine dimension: 3500mm*1700mm*1400mm
Packaging Information: Wood large box with screw
Port: HangZhou/HangZhou
Manufacturing facility Cost 2d Cnc Computerized 3D Metal Wire String Bending Machine
Merchandise Descriptionautomatic wire stirrup bending device
3-10 mm 3D CNC wire bending machine1. The wire feeding wheels are pushed by the precision servo motor to rotate, and every motor is managed by a professionalcomputer system to perform every step of forming. The sluggish increase and slide curve of the servo motor and the pace of the servo motorcan be modified in accordance to the demands, which eradicates the affect of mechanical transmission and ensures that the actualtransmission wire size is regular with the theoretical calculation duration.2. The adjustable servo shear can ensure the neatness of the circle incision, and both the shearing time and the retracting timecan be directly modified on the text display.3. It is created with handbook sluggish-speed feeding and gradual-speed feeding features, which is easy to function and lowers materialloss.4. The exterior torsion head can be lifted and reduced independently. (Benefits the inner torsion can not be lifted duringprocessing, the outer torsion can be lifted and remaining by yourself for processing, the wire does not require to exit the bending groove, andthe interior torsion can be utilised as double-layer bending cotton or bending nails. More quickly and far more secure)5. The torsion head can be offset still left and proper as a total. (Positive aspects the internal torsion can be processed eccentrically, thetorsion spring can be processed, etc. Much more and more versatile R angles can be utilised)6. The wire feeding box can be moved again and forth. (Benefits: When processing, the wire feed box never wants to be retracted.The wire does not need to have to pass via the linear mechanism two times. It makes the wire far more steady. And when processing extended elements,the wire feed box moves back again to have much more area. When brief merchandise Shift ahead, strike the solution quicker and a lot more stable)7. The cutter can move again and forth. (Rewards the cutter can move back again and forth, which is more quickly and far more steady whenprocessing quick items, and when processing extended merchandise, there is more room for retreating to the again, so that the productwill not contact the cutter)8. The wire motor is fastened on the bottom base to minimize the excess weight of the wire feeding box, making the wire change more quickly andlighter, and the turning angle is a lot more exact and secure. The steering head is developed to be transported in copper tubing whichis more stable and stronger than bearing transfer. Merchandise Requirements
| Type | Information& Information | Type | Information&Information |
| Wire diameter | 3-10 mm Iron Wire | Feeding precision | +- .2 MM |
| Electrical voltage | Three-period 380V | Machine measurement | 3500*1700*1400mm |
| Straightening wheels | 18pcs | Machine fat | 2800KG |
| Rotation dregee | 0° NMRV050 90 degree gearbox Motovario-Like NMRV Sequence worm equipment reducer gearbox spare parts — Endless | Storage | 10000 sets of data |
| CNC axles | 9 axles (SANYO) | Feeding velocity | 40m/min(max) |
| Feeding motor | 5.5KW | Platform up&down peak | +25MM to -120mm |
| Bending motor | 2.7KW | Inner rotation head up&down height | +25mm to -180mm |
| Cutter motor | 2KW | Outside rotation head up&down top | +20 mm to -55mm |
| Left or appropriate movement motor | 2KW | Left&right movement assortment | Left 100MM Correct 60MM |
| Inner rotation motor | 2.7KW | Feeding again&forth movement selection | Forth three hundred mm Driving 100 mm |
| Up or down movement motor | 1.5KW | INPUT voltage | 380V |
PLC made from ARCUCH Imported CZPT moto Linear CZPT and ball screw from ZheJiang HIWINExportation market place proportion
Our Positive aspects
Rotation headIt can transfer still left&right and straight two times, which indicate metal wire bending significantly a lot more excellent,quicker, more sturdy.Cutting knifeThe steel wire can be reduce by it back again&forth. It will be faster and not effortless to scratch any mark on wire.Rotation degreeThe rotation head can be spun limitless diploma, which mean outer electrical motor and sensor cable will not crack. What is actually much more. The far more complicated metal wire product can be produced.New laptop systemIt will be much easier procedure than ahead of.UncoilerAutomation and adjustable speed Makeable merchandise
Vehicle seat frame Art function Bicycle basket Coil Spring Flower basket Moto add-ons Kitchen basket Pet cage Umbrella frameSIMILAR Goods
2nd wire bending equipment Servo Straighten and slicing machine Curved center line butt welding machineFAQ
Q1. Why select us?A. Our founding team has more than twenty several years of encounter in the R&D and production business of steel forming and welding machinery. What we provide is a good product at a fairly value.Q2. Can I personalize the product?A. Of course . We can customize creation equipment options according to your item demands .Q3. Can I get a sample?A. Yes. But the proofing cost and transport are negotiated by equally parties.This autumn. What is actually the supply time?A. The delivery time wants to be established by equally parties through negotiation .Q5. How do I buy from you?A. Consulting → gear program quotation →negotiation→ prototyping →PO/PI→ payment deposit → creation → debugging →delivery→further.If you want much more solution details, Manufacturing facility Manufacture High Top quality Cnc Plastic Gate Opener Sliding Nylon Equipment Rack please come to feel free of charge to contact us!
How to Design a Forging Spur Gear
Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Forging spur gears
Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.
Set screw spur gears
A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Keyway spur gears
In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.
Spline spur gears
When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears
Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Stainless steel spur gears
There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.
editor by czh2023-02-28